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Effect of heat treatment on the recrystallisation of thin-walled stainless steel 316L fabricated by laser beam powder bed fusion

Charlie Bevan, Nick Barnard, Thomas Jones, Robert Lancaster Orcid Logo

Materials & Design, Volume: 258, Start page: 114592

Swansea University Authors: Charlie Bevan, Nick Barnard, Robert Lancaster Orcid Logo

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Abstract

Additive Manufacturing (AM), particularly laser beam powder bed fusion (LB-PBF), enables fabrication of complex thin-wall geometries, yet post-processing studies on such structures are limited. This work investigates heat-treatment annealing of thin-walled stainless steel 316L (SS316L) built via LB-...

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Published in: Materials & Design
ISSN: 0264-1275
Published: Elsevier BV 2025
Online Access: Check full text

URI: https://cronfa.swan.ac.uk/Record/cronfa70186
Abstract: Additive Manufacturing (AM), particularly laser beam powder bed fusion (LB-PBF), enables fabrication of complex thin-wall geometries, yet post-processing studies on such structures are limited. This work investigates heat-treatment annealing of thin-walled stainless steel 316L (SS316L) built via LB-PBF. A novel build geometry with wall thicknesses from 0.2–1.8 mm was used to examine microstructures before and after heat-treatment (HT) at 1050 °C and 1150 °C. In the as-built state, thinner walls showed grains oriented in <001> toward the wall centre, while thicker walls exhibited a <101> orientation due to a central band of preferential grain growth, typical of larger LB-PBF SS316L parts. Annealing at 1150 °C produced partial recrystallisation in all samples, reaching 86 % in the thickest walls, whereas 1050 °C annealing had little effect. Analysis of geometrically necessary dislocation density, low-angle boundaries (LAB), and high-angle boundaries (HAB) showed no correlation with recrystallisation behaviour. The primary factor limiting recrystallisation was Mn- and Si-based oxide distributions, which impeded grain boundary migration. This caused a stop-and-go growth mechanism, leading to abnormal grain growth in some cases. Findings highlight that chemical segregation, rather than dislocation structure, controls recrystallisation in thin-walled LB-PBF SS316L.
Keywords: Laser beam powder bed fusion (LB-BPF); Stainless steel 316L (SS316L); Post-processing; Heat-treatment (HT); Recrystallisation
College: Faculty of Science and Engineering
Funders: The current research was solely funded by Rolls-Royce plc. The provision of a research bursary, materials, and supporting information from Rolls-Royce plc. is gratefully acknowledged.
Start Page: 114592