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Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments

Yong Li, Helen Davies Orcid Logo, Mark Hardy, Catherine Jackson, Mark Whittaker Orcid Logo

Materials, Volume: 18, Issue: 16, Start page: 3819

Swansea University Authors: Yong Li, Helen Davies Orcid Logo, Mark Whittaker Orcid Logo

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DOI (Published version): 10.3390/ma18163819

Abstract

The fatigue performance of a recently developed nickel superalloy disc was investigated at 700 °C in two environments: air and sulphur dioxide (SO2). Prior to testing, specimens were coated with various amounts of sodium sulphate (Na2SO4) and sodium chloride (NaCl) mixed salt (98% Na2SO4 + 2% NaCl),...

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Published in: Materials
ISSN: 1996-1944
Published: MDPI AG 2025
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URI: https://cronfa.swan.ac.uk/Record/cronfa70405
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spelling 2025-10-20T15:18:39.7023320 v2 70405 2025-09-19 Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments 3f1f78a1118c31035a204713226971d1 Yong Li Yong Li true false a5277aa17f0f10a481da9e9751ccaeef 0000-0003-4838-9572 Helen Davies Helen Davies true false a146c6d442cb2c466d096179f9ac97ca 0000-0002-5854-0726 Mark Whittaker Mark Whittaker true false 2025-09-19 EAAS The fatigue performance of a recently developed nickel superalloy disc was investigated at 700 °C in two environments: air and sulphur dioxide (SO2). Prior to testing, specimens were coated with various amounts of sodium sulphate (Na2SO4) and sodium chloride (NaCl) mixed salt (98% Na2SO4 + 2% NaCl), and the influence of both environment and salt loading on corrosion fatigue were assessed. Preliminary results showed that salt exposure in air reduced fatigue strength, with greater damage at higher salt levels. In the SO2 environment, fatigue strength dropped even more due to low-temperature hot corrosion (LTHC). The details of the corrosion morphology formed in both air and SO2 environments are discussed. Journal Article Materials 18 16 3819 MDPI AG 1996-1944 corrosion fatigue; nickel superalloy; fatigue strength; low-temperature hot corrosion 14 8 2025 2025-08-14 10.3390/ma18163819 COLLEGE NANME Engineering and Applied Sciences School COLLEGE CODE EAAS Swansea University Other The current research was funded under the UK innovation CRUISE project. 2025-10-20T15:18:39.7023320 2025-09-19T11:24:10.3967219 Faculty of Science and Engineering School of Engineering and Applied Sciences - Materials Science and Engineering Yong Li 1 Helen Davies 0000-0003-4838-9572 2 Mark Hardy 3 Catherine Jackson 4 Mark Whittaker 0000-0002-5854-0726 5 70405__35415__8241dfe494d240d68370b31df80bb2a4.pdf 70405.VOR.pdf 2025-10-20T15:14:01.3855561 Output 8871507 application/pdf Version of Record true © 2025 by the authors. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license. true eng https://creativecommons.org/licenses/by/4.0/
title Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
spellingShingle Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
Yong Li
Helen Davies
Mark Whittaker
title_short Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
title_full Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
title_fullStr Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
title_full_unstemmed Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
title_sort Corrosion Fatigue of a Nickel-Based Superalloy Disc Rotor with Salt in Air and Sulphur Dioxide Environments
author_id_str_mv 3f1f78a1118c31035a204713226971d1
a5277aa17f0f10a481da9e9751ccaeef
a146c6d442cb2c466d096179f9ac97ca
author_id_fullname_str_mv 3f1f78a1118c31035a204713226971d1_***_Yong Li
a5277aa17f0f10a481da9e9751ccaeef_***_Helen Davies
a146c6d442cb2c466d096179f9ac97ca_***_Mark Whittaker
author Yong Li
Helen Davies
Mark Whittaker
author2 Yong Li
Helen Davies
Mark Hardy
Catherine Jackson
Mark Whittaker
format Journal article
container_title Materials
container_volume 18
container_issue 16
container_start_page 3819
publishDate 2025
institution Swansea University
issn 1996-1944
doi_str_mv 10.3390/ma18163819
publisher MDPI AG
college_str Faculty of Science and Engineering
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hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Engineering and Applied Sciences - Materials Science and Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Materials Science and Engineering
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description The fatigue performance of a recently developed nickel superalloy disc was investigated at 700 °C in two environments: air and sulphur dioxide (SO2). Prior to testing, specimens were coated with various amounts of sodium sulphate (Na2SO4) and sodium chloride (NaCl) mixed salt (98% Na2SO4 + 2% NaCl), and the influence of both environment and salt loading on corrosion fatigue were assessed. Preliminary results showed that salt exposure in air reduced fatigue strength, with greater damage at higher salt levels. In the SO2 environment, fatigue strength dropped even more due to low-temperature hot corrosion (LTHC). The details of the corrosion morphology formed in both air and SO2 environments are discussed.
published_date 2025-08-14T05:30:47Z
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