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Real-time monitoring of thermal processes by reduced-order modeling

José V. Aguado, Antonio Huerta, Francisco Chinesta, Elías Cueto, Antonio Huerta Cerezuela

International Journal for Numerical Methods in Engineering, Volume: 102, Issue: 5, Pages: 991 - 1017

Swansea University Author: Antonio Huerta Cerezuela

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DOI (Published version): 10.1002/nme.4784

Abstract

Production of large thermoplastic composites parts is a challenging issue for today's industry. Automated tape placement appears to be an appealing process where a tape is placed and progressively welded on the substrate consisting in previously placed tapes. The desired properties and geometry...

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Published in: International Journal for Numerical Methods in Engineering
Published: 2015
URI: https://cronfa.swan.ac.uk/Record/cronfa20040
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spelling 2015-05-21T10:27:44.6065189 v2 20040 2015-01-22 Real-time monitoring of thermal processes by reduced-order modeling d87796289609bf34dd174c27e41a05d6 Antonio Huerta Cerezuela Antonio Huerta Cerezuela true false 2015-01-22 Production of large thermoplastic composites parts is a challenging issue for today's industry. Automated tape placement appears to be an appealing process where a tape is placed and progressively welded on the substrate consisting in previously placed tapes. The desired properties and geometry are produced laying additional layers in different directions. The thermal process is significantly affected by many material and process parameters (laser power, velocity…). Moreover, heat conduction inside the part depends on contact resistances at inter-plies. Real-time monitoring techniques for such process are extremely valuable in industrial practice. This paper addresses the solution of the parametric thermal model for: (i) identification the source term distribution; (ii) identification of the contact thermal resistance; (iii) identification of consolidation defects, etc. All of this in real-time.Apart from the novel approach to compute temperature at one point in real time. This paper is also original because it uses the reciprocity principle for thermal equation. Moreover it proofs the reciprocity principle in thermal problem when working in frequency domain. For the first time a parameterized model reduction technique (Proper Generalized Decomposition) is used to evaluate an offline generalized transfer function for any frequency in the desired range. Obviously, real-time examples and applications are shown, moreover, some of them are presented for defect signature determination and others for inverse problems.As a result of this research ESI funds research in simulation-based automated tape placement. Journal Article International Journal for Numerical Methods in Engineering 102 5 991 1017 4 5 2015 2015-05-04 10.1002/nme.4784 COLLEGE NANME COLLEGE CODE Swansea University 2015-05-21T10:27:44.6065189 2015-01-22T10:09:01.8729001 Faculty of Science and Engineering School of Engineering and Applied Sciences - Uncategorised José V. Aguado 1 Antonio Huerta 2 Francisco Chinesta 3 Elías Cueto 4 Antonio Huerta Cerezuela 5
title Real-time monitoring of thermal processes by reduced-order modeling
spellingShingle Real-time monitoring of thermal processes by reduced-order modeling
Antonio Huerta Cerezuela
title_short Real-time monitoring of thermal processes by reduced-order modeling
title_full Real-time monitoring of thermal processes by reduced-order modeling
title_fullStr Real-time monitoring of thermal processes by reduced-order modeling
title_full_unstemmed Real-time monitoring of thermal processes by reduced-order modeling
title_sort Real-time monitoring of thermal processes by reduced-order modeling
author_id_str_mv d87796289609bf34dd174c27e41a05d6
author_id_fullname_str_mv d87796289609bf34dd174c27e41a05d6_***_Antonio Huerta Cerezuela
author Antonio Huerta Cerezuela
author2 José V. Aguado
Antonio Huerta
Francisco Chinesta
Elías Cueto
Antonio Huerta Cerezuela
format Journal article
container_title International Journal for Numerical Methods in Engineering
container_volume 102
container_issue 5
container_start_page 991
publishDate 2015
institution Swansea University
doi_str_mv 10.1002/nme.4784
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Engineering and Applied Sciences - Uncategorised{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Uncategorised
document_store_str 0
active_str 0
description Production of large thermoplastic composites parts is a challenging issue for today's industry. Automated tape placement appears to be an appealing process where a tape is placed and progressively welded on the substrate consisting in previously placed tapes. The desired properties and geometry are produced laying additional layers in different directions. The thermal process is significantly affected by many material and process parameters (laser power, velocity…). Moreover, heat conduction inside the part depends on contact resistances at inter-plies. Real-time monitoring techniques for such process are extremely valuable in industrial practice. This paper addresses the solution of the parametric thermal model for: (i) identification the source term distribution; (ii) identification of the contact thermal resistance; (iii) identification of consolidation defects, etc. All of this in real-time.Apart from the novel approach to compute temperature at one point in real time. This paper is also original because it uses the reciprocity principle for thermal equation. Moreover it proofs the reciprocity principle in thermal problem when working in frequency domain. For the first time a parameterized model reduction technique (Proper Generalized Decomposition) is used to evaluate an offline generalized transfer function for any frequency in the desired range. Obviously, real-time examples and applications are shown, moreover, some of them are presented for defect signature determination and others for inverse problems.As a result of this research ESI funds research in simulation-based automated tape placement.
published_date 2015-05-04T03:23:36Z
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score 11.037056