E-Thesis 457 views 272 downloads
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries / REBECCA GRIFFIN
Swansea University Author: REBECCA GRIFFIN
DOI (Published version): 10.23889/SUThesis.69884
Abstract
This thesis aims to synthesise the sodium super ionic conductor (NASICON) solid-state electrolyte for sodium-ion battery applications using two methodologies: solid-state and sol synthesis. The objective is to develop NASICON with enhanced chemical properties and minimised secondary phases by employ...
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Swansea University, Wales, UK
2025
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| Institution: | Swansea University |
| Degree level: | Doctoral |
| Degree name: | Ph.D |
| Supervisor: | Baker, J. |
| URI: | https://cronfa.swan.ac.uk/Record/cronfa69884 |
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2025-07-03T13:37:53Z |
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2025-07-04T06:42:55Z |
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cronfa69884 |
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RisThesis |
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2025-07-03T14:45:33.9578579 v2 69884 2025-07-03 Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries d53a2269bf0c8beec668ccb9c3499f73 REBECCA GRIFFIN REBECCA GRIFFIN true false 2025-07-03 This thesis aims to synthesise the sodium super ionic conductor (NASICON) solid-state electrolyte for sodium-ion battery applications using two methodologies: solid-state and sol synthesis. The objective is to develop NASICON with enhanced chemical properties and minimised secondary phases by employing less energy-intensive techniques. This involves transitioning from conventional oven heating to near-infrared (NIR) radiation sintering, achieved through the fabrication of NASICON as a thin film. All samples were characterised by x-ray diffraction (XRD) and scanning electron microscopy (SEM).NASICON was successfully synthesised using the solid-state technique, forming dense pellets (density: 2.80 g/cm3) that are 15 mm in diameter and 2 mm thick (±0.05 mm). The final sintering step was conducted in a tube furnace in an inert environment (argon) at 1180 ºC for 16 hours, with the total oven time for the process being 70 hours and only 1.5% weight fraction secondary phase of ZrO2. Alumina crucibles and a powder bed were used to prevent the pellet fusing to the crucible (Al3+ diffusion) and reduce sodium volatilisation.The sol method also successfully formed a NASICON powder with a low secondary phase content of <2%, aligned with literature values. The powder was prepared in a conventional oven (in air) with reduced sintering times of 3 hours and temperatures of 1000 ºC. Additionally, NASICON was synthesised as a dense 10 µm thin film on a quartz substrate, utilising a sol spray coating technique. The same sintering times were employed as the powder (3 hours) but at lower a lower temperature of 950 ºC. The spray coating technique allowed the film to dry on a hot plate reducing the overall oven heating time from 16 hours (powder) to 3 hours (thin film).NIR radiation was successfully employed to synthesise NASICON as a thin film, a novel technique that has not previously been used in this field. This significantly reduced sintering times to 60 seconds, and overall oven/NIR heating times to 2 hours 2 minutes. E-Thesis Swansea University, Wales, UK Energy Storage, Sodium-ion, Battery, Solid-state, Electrolyte 21 5 2025 2025-05-21 10.23889/SUThesis.69884 A selection of content is redacted or is partially redacted from this thesis to protect sensitive and personal information. COLLEGE NANME COLLEGE CODE Swansea University Baker, J. Doctoral Ph.D M2A M2A 2025-07-03T14:45:33.9578579 2025-07-03T14:13:48.9718141 Faculty of Science and Engineering School of Engineering and Applied Sciences - Materials Science and Engineering REBECCA GRIFFIN 1 69884__34667__6ef79a7df56c4bd9af6641789bc2a3de.pdf 2024_Griffin_R.final.69884.pdf 2025-07-03T14:37:02.8101152 Output 12195089 application/pdf E-Thesis – open access true Copyright: The author, Rebecca Griffin, 2024 true eng |
| title |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
| spellingShingle |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries REBECCA GRIFFIN |
| title_short |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
| title_full |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
| title_fullStr |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
| title_full_unstemmed |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
| title_sort |
Synthesis of Solid-state NASICON Electrolytes for Sodium-ion Batteries |
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d53a2269bf0c8beec668ccb9c3499f73 |
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d53a2269bf0c8beec668ccb9c3499f73_***_REBECCA GRIFFIN |
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REBECCA GRIFFIN |
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REBECCA GRIFFIN |
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E-Thesis |
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2025 |
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Swansea University |
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10.23889/SUThesis.69884 |
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Faculty of Science and Engineering |
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School of Engineering and Applied Sciences - Materials Science and Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Materials Science and Engineering |
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This thesis aims to synthesise the sodium super ionic conductor (NASICON) solid-state electrolyte for sodium-ion battery applications using two methodologies: solid-state and sol synthesis. The objective is to develop NASICON with enhanced chemical properties and minimised secondary phases by employing less energy-intensive techniques. This involves transitioning from conventional oven heating to near-infrared (NIR) radiation sintering, achieved through the fabrication of NASICON as a thin film. All samples were characterised by x-ray diffraction (XRD) and scanning electron microscopy (SEM).NASICON was successfully synthesised using the solid-state technique, forming dense pellets (density: 2.80 g/cm3) that are 15 mm in diameter and 2 mm thick (±0.05 mm). The final sintering step was conducted in a tube furnace in an inert environment (argon) at 1180 ºC for 16 hours, with the total oven time for the process being 70 hours and only 1.5% weight fraction secondary phase of ZrO2. Alumina crucibles and a powder bed were used to prevent the pellet fusing to the crucible (Al3+ diffusion) and reduce sodium volatilisation.The sol method also successfully formed a NASICON powder with a low secondary phase content of <2%, aligned with literature values. The powder was prepared in a conventional oven (in air) with reduced sintering times of 3 hours and temperatures of 1000 ºC. Additionally, NASICON was synthesised as a dense 10 µm thin film on a quartz substrate, utilising a sol spray coating technique. The same sintering times were employed as the powder (3 hours) but at lower a lower temperature of 950 ºC. The spray coating technique allowed the film to dry on a hot plate reducing the overall oven heating time from 16 hours (powder) to 3 hours (thin film).NIR radiation was successfully employed to synthesise NASICON as a thin film, a novel technique that has not previously been used in this field. This significantly reduced sintering times to 60 seconds, and overall oven/NIR heating times to 2 hours 2 minutes. |
| published_date |
2025-05-21T05:28:09Z |
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1851369653888090112 |
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11.089572 |

