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Size Effect on the Post-Necking Behaviour of Dual-Phase 800 Steel: Modelling and Experiment

Lintao Zhang, Will Harrison Orcid Logo, Shahin Mehraban, Steve Brown, Nicholas Lavery Orcid Logo

Materials, Volume: 16, Issue: 4, Start page: 1458

Swansea University Authors: Will Harrison Orcid Logo, Shahin Mehraban, Steve Brown, Nicholas Lavery Orcid Logo

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DOI (Published version): 10.3390/ma16041458

Abstract

This work investigated the feasibility of using a miniaturised non-standard tensile specimen to predict the post-necking behaviour of the materials manufactured via a rapid alloy prototyping (RAP) approach. The experimental work focused on the determination of the Lankford coefficients (r-value) of...

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Published in: Materials
ISSN: 1996-1944
Published: MDPI AG 2023
Online Access: Check full text

URI: https://cronfa.swan.ac.uk/Record/cronfa66155
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Abstract: This work investigated the feasibility of using a miniaturised non-standard tensile specimen to predict the post-necking behaviour of the materials manufactured via a rapid alloy prototyping (RAP) approach. The experimental work focused on the determination of the Lankford coefficients (r-value) of dual-phase 800 (DP800) steel and the digital image correlation (DIC) for some cases, which were used to help calibrate the damage model parameters of DP800 steel. The three-dimensional numerical simulations focused on the influence of the size effect (aspect ratio, AR) on the post-necking behaviour, such as the strain/stress/triaxiality evolutions, fracture angles, and necking mode transitions. The modelling showed that although a good correlation can be found between the predicted and experimentally observed ultimate tensile strength (UTS) and total elongation. The standard tensile specimen with a gauge length of 80 mm exhibited a fracture angle of ∼55°, whereas the smaller miniaturised non-standard specimens with low ARs exhibited fractures perpendicular to the loading direction. This shows that care must be taken when comparing the post-necking behaviour of small-scale tensile tests, such as those completed as a part of a RAP approach, to the post-necking behaviours of standard full-size test specimens. However, the modelling work showed that this behaviour is well represented, demonstrating a transition between the fracture angles of the samples between 2.5 and 5. This provides more confidence in understanding the post-necking behaviour of small-scale tensile tests.
Keywords: dual-phase steel; aspect ratio; necking modes; fracture angle; rapid alloy prototyping
College: Faculty of Science and Engineering
Funders: Rapid Alloy Prototyping Prosperity Partnership project (EP/S005218/1—ACCELERATING ALLOY DEVELOPMENT THROUGH DELIVERING NOVEL PROTOTYPING SOLUTIONS).
Issue: 4
Start Page: 1458