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Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling

Xuguang Xu, Huilin Ren, Shengyang Chen, Xiaofan Luo, Feihu Zhao Orcid Logo, Yi Xiong

Journal of Manufacturing Processes, Volume: 92, Pages: 272 - 286

Swansea University Author: Feihu Zhao Orcid Logo

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DOI (Published version): 10.1016/j.jmapro.2023.02.039

Abstract

Fused deposition modeling (FDM) has been one of the most widely used additive manufacturing techniques due to its ease of use and widespread availability. Recent years have witnessed a renaissance of research interest in FDM due to its rapid advances in creating high-performance and industrial-grade...

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Published in: Journal of Manufacturing Processes
ISSN: 1526-6125
Published: Elsevier BV 2023
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URI: https://cronfa.swan.ac.uk/Record/cronfa62999
first_indexed 2023-03-21T09:38:53Z
last_indexed 2024-11-15T18:00:43Z
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spelling 2024-07-29T13:40:10.2218912 v2 62999 2023-03-21 Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling 1c6e79b6edd08c88a8d17a241cd78630 0000-0003-0515-6808 Feihu Zhao Feihu Zhao true false 2023-03-21 EAAS Fused deposition modeling (FDM) has been one of the most widely used additive manufacturing techniques due to its ease of use and widespread availability. Recent years have witnessed a renaissance of research interest in FDM due to its rapid advances in creating high-performance and industrial-grade parts, e.g., fiber-reinforced polymer composites. Considerable efforts have been made to model the FDM process to reveal the underlying mechanisms that are not yet well understood. This study aims to provide a comprehensive review of recent progress on the melt flow simulations of polymers and their fiber-reinforced composites in FDM. Specifically, analytical and numerical methods for modeling the polymer melt flow in the extrusion and deposition are summarized and discussed. Additionally, the FDM process simulation for short and continuous fiber-reinforced polymer composites as an emerging research field is outlined and discussed. Finally, the outlook of future work on the numerical simulation of FDM is provided. Journal Article Journal of Manufacturing Processes 92 272 286 Elsevier BV 1526-6125 Process simulation, Fused deposition modeling, Melt flow, Fiber-reinforced composites, Computational fluid dynamics 28 4 2023 2023-04-28 10.1016/j.jmapro.2023.02.039 COLLEGE NANME Engineering and Applied Sciences School COLLEGE CODE EAAS Swansea University X.Y. acknowledges the National Key Research and Development Program of China [Grant No. 2021YFB1715400], National Natural Science Foundation of China [Grant No. 52105261] and the Department of Education of Guangdong Province [No. 2022ZDZX3020]. 2024-07-29T13:40:10.2218912 2023-03-21T09:36:26.9873938 Faculty of Science and Engineering School of Engineering and Applied Sciences - Biomedical Engineering Xuguang Xu 1 Huilin Ren 2 Shengyang Chen 3 Xiaofan Luo 4 Feihu Zhao 0000-0003-0515-6808 5 Yi Xiong 6 62999__26918__24c7f96ea90043fd95792e5afef53e2f.pdf 62999.pdf 2023-03-22T13:19:36.4486596 Output 1517635 application/pdf Accepted Manuscript true 2024-02-19T00:00:00.0000000 true eng
title Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
spellingShingle Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
Feihu Zhao
title_short Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
title_full Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
title_fullStr Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
title_full_unstemmed Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
title_sort Review on melt flow simulations for thermoplastics and their fiber reinforced composites in fused deposition modeling
author_id_str_mv 1c6e79b6edd08c88a8d17a241cd78630
author_id_fullname_str_mv 1c6e79b6edd08c88a8d17a241cd78630_***_Feihu Zhao
author Feihu Zhao
author2 Xuguang Xu
Huilin Ren
Shengyang Chen
Xiaofan Luo
Feihu Zhao
Yi Xiong
format Journal article
container_title Journal of Manufacturing Processes
container_volume 92
container_start_page 272
publishDate 2023
institution Swansea University
issn 1526-6125
doi_str_mv 10.1016/j.jmapro.2023.02.039
publisher Elsevier BV
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Engineering and Applied Sciences - Biomedical Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Biomedical Engineering
document_store_str 1
active_str 0
description Fused deposition modeling (FDM) has been one of the most widely used additive manufacturing techniques due to its ease of use and widespread availability. Recent years have witnessed a renaissance of research interest in FDM due to its rapid advances in creating high-performance and industrial-grade parts, e.g., fiber-reinforced polymer composites. Considerable efforts have been made to model the FDM process to reveal the underlying mechanisms that are not yet well understood. This study aims to provide a comprehensive review of recent progress on the melt flow simulations of polymers and their fiber-reinforced composites in FDM. Specifically, analytical and numerical methods for modeling the polymer melt flow in the extrusion and deposition are summarized and discussed. Additionally, the FDM process simulation for short and continuous fiber-reinforced polymer composites as an emerging research field is outlined and discussed. Finally, the outlook of future work on the numerical simulation of FDM is provided.
published_date 2023-04-28T20:33:30Z
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score 11.047609

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