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The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems

Robert Sampson, Robert Lancaster Orcid Logo, Mark Sutcliffe, David Carswell, Carl Hauser, Josh Barras

Optics & Laser Technology, Volume: 134, Start page: 106609

Swansea University Author: Robert Lancaster Orcid Logo

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DOI (Published version): 10.1016/j.optlastec.2020.106609

Abstract

The measurement of melt pool width has proven to be critical in the development of advanced control systems, defect detection algorithms and understanding the influence of parameter changes on build quality in additive manufacturing processes. Parametric studies are performed on new materials and bu...

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Published in: Optics & Laser Technology
ISSN: 0030-3992
Published: Elsevier BV 2021
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URI: https://cronfa.swan.ac.uk/Record/cronfa55172
first_indexed 2020-09-14T09:29:19Z
last_indexed 2020-10-10T03:09:49Z
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spelling 2020-10-08T12:15:40.2728484 v2 55172 2020-09-14 The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems e1a1b126acd3e4ff734691ec34967f29 0000-0002-1365-6944 Robert Lancaster Robert Lancaster true false 2020-09-14 EAAS The measurement of melt pool width has proven to be critical in the development of advanced control systems, defect detection algorithms and understanding the influence of parameter changes on build quality in additive manufacturing processes. Parametric studies are performed on new materials and builds to help identify optimal parameter settings for final components. Many parametric iterations are often required to produce optimal components, which requires in-depth process/material knowledge from highly skilled engineers. Having fundamental knowledge of parametric interaction and melt pool mechanics is key in developing state of the art additive manufacturing components. This paper addresses the need for complex parametric interaction understanding in additive manufacturing processes by providing a detailed parametric study using directional emittance melt pool edge detection techniques. Journal Article Optics & Laser Technology 134 106609 Elsevier BV 0030-3992 Melt pool, Melt pool monitoring, Additive manufacturing, Direct energy deposition, Process parameters 1 2 2021 2021-02-01 10.1016/j.optlastec.2020.106609 COLLEGE NANME Engineering and Applied Sciences School COLLEGE CODE EAAS Swansea University 2020-10-08T12:15:40.2728484 2020-09-14T10:27:10.9850954 Faculty of Science and Engineering School of Engineering and Applied Sciences - Materials Science and Engineering Robert Sampson 1 Robert Lancaster 0000-0002-1365-6944 2 Mark Sutcliffe 3 David Carswell 4 Carl Hauser 5 Josh Barras 6 55172__18153__f0c5339fda7f4ec8af97ec11ed1144fd.pdf 55172.pdf 2020-09-14T10:29:11.9080062 Output 1005200 application/pdf Accepted Manuscript true 2021-09-22T00:00:00.0000000 © 2020. This manuscript version is made available under the CC-BY-NC-ND 4.0 license http://creativecommons.org/licenses/by-nc-nd/4.0/ true English
title The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
spellingShingle The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
Robert Lancaster
title_short The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
title_full The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
title_fullStr The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
title_full_unstemmed The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
title_sort The influence of key process parameters on melt pool geometry in direct energy deposition additive manufacturing systems
author_id_str_mv e1a1b126acd3e4ff734691ec34967f29
author_id_fullname_str_mv e1a1b126acd3e4ff734691ec34967f29_***_Robert Lancaster
author Robert Lancaster
author2 Robert Sampson
Robert Lancaster
Mark Sutcliffe
David Carswell
Carl Hauser
Josh Barras
format Journal article
container_title Optics & Laser Technology
container_volume 134
container_start_page 106609
publishDate 2021
institution Swansea University
issn 0030-3992
doi_str_mv 10.1016/j.optlastec.2020.106609
publisher Elsevier BV
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Engineering and Applied Sciences - Materials Science and Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Engineering and Applied Sciences - Materials Science and Engineering
document_store_str 1
active_str 0
description The measurement of melt pool width has proven to be critical in the development of advanced control systems, defect detection algorithms and understanding the influence of parameter changes on build quality in additive manufacturing processes. Parametric studies are performed on new materials and builds to help identify optimal parameter settings for final components. Many parametric iterations are often required to produce optimal components, which requires in-depth process/material knowledge from highly skilled engineers. Having fundamental knowledge of parametric interaction and melt pool mechanics is key in developing state of the art additive manufacturing components. This paper addresses the need for complex parametric interaction understanding in additive manufacturing processes by providing a detailed parametric study using directional emittance melt pool edge detection techniques.
published_date 2021-02-01T20:08:07Z
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score 11.047609

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