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A study of maintenance practice in the printing industry

E. Jewell, N. Wells, T.C. Claypole, Eifion Jewell Orcid Logo

Proceedings of the Technical Association of the Graphic Arts, TAGA, Volume: 2005

Swansea University Author: Eifion Jewell Orcid Logo

Abstract

Good maintenance practice is one of the keys to achieving increase machine utilisation and hence better productivity. While well established in the engineering manufacturing industry, it adoption in the printing industry has yet to be fully measured. A study was undertaken to establish the current p...

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Published in: Proceedings of the Technical Association of the Graphic Arts, TAGA
Published: 2005
Online Access: http://www.scopus.com/inward/record.url?eid=2-s2.0-33845438593&partnerID=MN8TOARS
URI: https://cronfa.swan.ac.uk/Record/cronfa27705
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spelling 2017-12-23T21:04:01.2426250 v2 27705 2016-05-05 A study of maintenance practice in the printing industry 13dc152c178d51abfe0634445b0acf07 0000-0002-6894-2251 Eifion Jewell Eifion Jewell true false 2016-05-05 MECH Good maintenance practice is one of the keys to achieving increase machine utilisation and hence better productivity. While well established in the engineering manufacturing industry, it adoption in the printing industry has yet to be fully measured. A study was undertaken to establish the current position of maintenance in the UK printing industry. An on-line web survey was undertaken in parallel with selected company visits to develop case studies. This paper presents a detailed analysis of the results of the survey set against the background maintenance practice in manufacturing and highlights best practice. While all the respondents to the questionnaire recognised that having a maintenance plan was essential for good quality production, less than 65% had a plan and less than half of these were satisfied with their maintenance. 90% of those who had a maintenance plan found that it reduced their press down time while 60% found it produced less waste. A range of other statistics showed that many small printers do not implement maintenance, even though they all believe it was a good concept. The main barriers were pressures of production and lack of understanding of engineering maintenance management. There were a number of printers who have condition monitoring fitted to their presses but only use it for fault finding. While many were using key performance indicators, the focus appeared to be on the measurement of the cost of consumables / parts, e.g. for use in litigation, rather than improving process performance. Conference Paper/Proceeding/Abstract Proceedings of the Technical Association of the Graphic Arts, TAGA 2005 31 12 2005 2005-12-31 http://www.scopus.com/inward/record.url?eid=2-s2.0-33845438593&amp;partnerID=MN8TOARS COLLEGE NANME Mechanical Engineering COLLEGE CODE MECH Swansea University 2017-12-23T21:04:01.2426250 2016-05-05T12:43:19.0841358 Faculty of Science and Engineering School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering E. Jewell 1 N. Wells 2 T.C. Claypole 3 Eifion Jewell 0000-0002-6894-2251 4
title A study of maintenance practice in the printing industry
spellingShingle A study of maintenance practice in the printing industry
Eifion Jewell
title_short A study of maintenance practice in the printing industry
title_full A study of maintenance practice in the printing industry
title_fullStr A study of maintenance practice in the printing industry
title_full_unstemmed A study of maintenance practice in the printing industry
title_sort A study of maintenance practice in the printing industry
author_id_str_mv 13dc152c178d51abfe0634445b0acf07
author_id_fullname_str_mv 13dc152c178d51abfe0634445b0acf07_***_Eifion Jewell
author Eifion Jewell
author2 E. Jewell
N. Wells
T.C. Claypole
Eifion Jewell
format Conference Paper/Proceeding/Abstract
container_title Proceedings of the Technical Association of the Graphic Arts, TAGA
container_volume 2005
publishDate 2005
institution Swansea University
college_str Faculty of Science and Engineering
hierarchytype
hierarchy_top_id facultyofscienceandengineering
hierarchy_top_title Faculty of Science and Engineering
hierarchy_parent_id facultyofscienceandengineering
hierarchy_parent_title Faculty of Science and Engineering
department_str School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering{{{_:::_}}}Faculty of Science and Engineering{{{_:::_}}}School of Aerospace, Civil, Electrical, General and Mechanical Engineering - Mechanical Engineering
url http://www.scopus.com/inward/record.url?eid=2-s2.0-33845438593&amp;partnerID=MN8TOARS
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description Good maintenance practice is one of the keys to achieving increase machine utilisation and hence better productivity. While well established in the engineering manufacturing industry, it adoption in the printing industry has yet to be fully measured. A study was undertaken to establish the current position of maintenance in the UK printing industry. An on-line web survey was undertaken in parallel with selected company visits to develop case studies. This paper presents a detailed analysis of the results of the survey set against the background maintenance practice in manufacturing and highlights best practice. While all the respondents to the questionnaire recognised that having a maintenance plan was essential for good quality production, less than 65% had a plan and less than half of these were satisfied with their maintenance. 90% of those who had a maintenance plan found that it reduced their press down time while 60% found it produced less waste. A range of other statistics showed that many small printers do not implement maintenance, even though they all believe it was a good concept. The main barriers were pressures of production and lack of understanding of engineering maintenance management. There were a number of printers who have condition monitoring fitted to their presses but only use it for fault finding. While many were using key performance indicators, the focus appeared to be on the measurement of the cost of consumables / parts, e.g. for use in litigation, rather than improving process performance.
published_date 2005-12-31T03:33:39Z
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score 11.037056

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